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The Almac Story, Part One
The Early Days, By Patrick Harlow
Alex McDonald
started Almac Plastics in 1971. But his interest
in cars goes back many years to
when he was a lad in England and purchased a 90
pound kit car from Gem Marsh before he started
Marcos. This was in the early days of kit cars
and the Sirocco reflected that in its poor
quality and the fact that
it was not complete. To complete it Alex had to
learn how to fibreglass. His mother regularly
complained of the smell that drifted into her
kitchen from the garage that was attached to the
house and Alex occasionally had fibreglass
tasting sandwiches for his lunch. Still this
first car was eventually finished.
Later he sold the Sirocco for a
TVR which was later upgraded for a MG midget. As
the MG had no hard top he made one out of
fibreglass. This time it was his new Kiwi wife
Diana who was complaining about the smell of
fibreglass in the kitchen and again his
sandwiches tasted funny. Diana and Alex
immigrated to New Zealand where Alex started
working at the Dunlop Tyre factory in Upper Hutt
as a Draughtsman Engineer. Not content with
working for somebody else Alex decided to set up
a fibreglass business and went back to the
skills he had learnt on his mum’s kitchen table.
Now that he
had the space he returned to
his earlier passion of building cars. At that
time most cars were based on VW Beetles. Beach
buggies were the rage and a car that was getting
a lot of news at the time was the Purvis Eureka
as five were up for grabs in a competition. It
was then that Alex started to realise just how
difficult it was to design and build a car from
scratch. It was made a little easier using a VW
chassis but a lot of work had to be done getting
the body which was a hardtop coupe right. Alex persevered
and eventually he had a wedge shaped body, which
was the popular style at the time and shared by
cars such as TVR and the Lotus Esprite. Still he
had doubts about how successful the car would be
but at least it would be his own design.


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